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Matching/Assembly for Final Weld-up

August 30, 2017 Dave Stevenson
First Ride over the New Tappan Z.jpg

I drove across the NEW Tappan Zee bridge--just three days after it reopened--on the way to the foundry (& my studio) today. Not exactly the most aesthetically exhilarating experience, but still kind of exciting because I have enjoyed watching it rise S L O W L Y from the Hudson River since the project began. 

Once at the foundry, I approved the weld-up for the two sections of Acrobat--making sure both pieces matched perfectly before sealing them together for eternity. It's a symmetrical piece, so sure, I took a few measurements, but mostly it's just done by eye. The "Boomerang" video below shows us preparing to assemble the sculpture using a forklift as a crane. 

What's next? I'll grind out and polish the welds tomorrow, and after the holiday weekend I'll map out the final design for the base--then, patina time!

Spot-welding (Thanks, Bob!) some of the small imperfections that occur naturally during the casting process. Afterwards, I ground them down and polished the surface smooth.

Spot-welding (Thanks, Bob!) some of the small imperfections that occur naturally during the casting process. Afterwards, I ground them down and polished the surface smooth.

Tags bronze sculpture, abstract art, bronze casting, polich tallix foundry, the acrobat project, artinjection, sculpturezoo, public art, made in new york, welding, chasing bronze, tappan zee bridge
← Scaling the Base320 Grit! Ready for Final Weld-up & Assembly →

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